Possessing extensive PCB Layout design experience, including transmission lines, differential lines, delay lines, RF, Mix, etc., as well as high-difficulty PCB manufacturing technologies such as thick boards, micro-lines, and high aspect ratios. We also provide Total Solution services including component assembly (including relays, sockets, and stiffeners) and after-sales maintenance.
Main Products/Services Probe PCBs for wafer testing, Probe Heads, Interposer Substrates for vertical probe cards, Load Boards for IC testing, and DUT Boards for memory testing.
SolutionsImplementation Benefits
Challenges and Countermeasures for Incoming Materials and Expedited Orders
Challenges
- Time-consuming rescheduling by production control for urgent/expedited orders
- Incorrect or missing materials complicate procurement operations
- Burdensome and overtime work for production control/purchasing personnel
Countermeasures
Foundational Standardization (working hours, processes, material usage)
Systematized Execution of Standardized Material Planning
Challenges and Countermeasures for In-Plant Scheduling and Reporting
Challenges
- Manual scheduling is inaccurate, time-consuming, and labor-intensive
- Production parameters are not linked to standard parameters
- Infinite capacity scheduling prevents real-time delivery feedback
- Production information is decoupled from scheduling
Countermeasures
Systematized execution of production scheduling based on capacity and materials
Automated equipment download of production parameters
Scheduling based on finite capacity to define valid delivery dates
Reporting feeds back into the scheduling system for real-time updates based on production line status
Challenges and Countermeasures for In-Plant Scheduling and Reporting
Challenges
- Inability to track individual board history
- Time-consuming generation of shipping reports
Countermeasures
Management granularity refined to board number level
RFID enables automatic transfer of board number status
Formatted definition and generation of board number traceability records
| Key Capabilities | Management Enhancement | Solutions |
|---|---|---|
|
Systematized Process Management |
•Production process control and anomaly management •Printing of shipping inspection reports •Line-side warehouse temporary storage area management •Processing equipment, stack-up diagrams, parameters, and process change management |
•Integration of enterprise operations and production management •Work-in-progress (WIP) tracking and management by batch number •Automatic determination and printing of shipping inspection report results •Management of products, workstation parameters, process stack-up, and engineering data •Automatic 2D panel number printing after forming |
|
Increased Output, On-time Delivery |
•RFID automatic posting •Production plan import, early warning for overtime •Automated equipment parameter assignment •Equipment data acquisition •Enhanced Cycle Time control |
• RFID batch and board number automatic posting • Automated equipment parameter deployment • Production progress tracking and control • Visual factory management and dashboards • Management indicator statistics • Multi-panel material usage, pre-lamination material replenishment, unit conversion management |
|
Quality Assurance |
•Control Plan management, prevention of mixed batches •Monitoring of yield rates at each workstation and final yield •Automatic collection of production history and inspection records/data |
• Equipment repair, inspection, and maintenance management • Yield traceability before and after lamination, and before and after forming • Event logging and working hour management |
SolutionsImplementation Benefits
Through APS Intelligent Scheduling Management System
- Generate reasonable schedules in a short time
- AS-IS: Day and night shift production control each schedule once, taking approximately 2 hours each time.
- TO-BE: Update schedules based on on-site changes, typically taking about 5 minutes.
- Transparent delivery scheduling
- Plan estimated start and completion dates for each process based on finite capacity, and feed back to ERP and MES, enabling cross-verification between planning and execution.
- Improved scheduling agility
- Instantly update schedules in case of changes, allowing production control to clearly grasp urgent order dynamics and in-plant production progress, and re-issue schedules when necessary.
Through MES Intelligent Shop Floor Execution System
- RFID automatic posting
- Batch posting based on production batches: Applied before lamination and after forming, effectively controlling single batch production records.
- Single-piece posting based on board number: Applied after lamination and before forming, effectively controlling the production history of each piece.
- Process parameter management
- Fully establish complete product information, including basic specifications, panel cutting, pre-production stack-up, material issuance stack-up, drilling, impedance, routing, and workstation parameters.
- Provide automated parameter download, acquiring processing parameters for each machine through RFID to prevent manual setting errors.
- Production control
- Provide full process management for multi-panel production, offering complete solutions for pre-lamination material replenishment, workstation adjustments, and unit conversion.
- Enhance Cycle Time management, providing Move In, Check In, Check Out, and Move Out control for each workstation.
- Quality control
- Real-time quality measurement after production.
- Flexible setup of various shipping inspection reports and their projects, with real-time determination of inspection status and generation of shipping reports.
