虹揚發展科技股份有限公司

虹揚發展科技股份有限公司

HY ELECTRONIC specializes in the R&D, manufacturing, and sales of diodes and bridge rectifiers. Entering mainland China in 1989, the company established Yangzhou Hongyang Electronics Co., Ltd. in 1992, now known as Yangzhou Hongyang Technology Development Co., Ltd. Its complete, advanced, and automated production lines are moving towards full automation. Annual production of diodes and bridge rectifiers exceeds 2 billion units, growing at over 20% annually.

The company’s product R&D focuses on CELL and GPP types. Packaging is evolving from single SIP/DIP to smaller SMD packages. HY ELECTRONIC’s products are widely used in computers, communications, automotive, and consumer electronics. The company is also actively developing new green energy products for applications in LED lighting, solar power, and automotive energy efficiency.

製造瓶頸

1.異常處理由人工報工、人工統計,資訊串接不即時不透通。

2.作業站人員實際工時無法精準估算。

3.報工即時度與生產現況無法快速掌握。

DigiHua IntelligentSolution Implementation

Unified Process Card Format

Challenge

Previously, run cards varied across plants, leading to format complexity, multiple templates for the same products, human error, and manual entry.

Countermeasures

 Unified Process Cards: Improving Efficiency and Accuracy with Barcodes

Consolidation of R&D and Production Information

Challenge

Delayed communication of inspection specs between R&D and production prevents real-time access for production lines, causing discrepancies and potential errors between production and R&D.

Countermeasures

PLM defines and automatically pushes inspection specifications to SPC, automating the provision of inspection criteria. R&D can set inspection specs in PLM and push count and measurement data to MES. Inspection anomalies in MES are directly fed back to PLM for R&D follow-up.

HY ELECTRONIC Why Informatization?

Give your boss first-hand information

Why Group Integration?

Put the information together and get what you need

Why do we need to trace the quality of automobiles?

Improve quality to satisfy customers

What do the units want?

finance

We can now see the time spent at each station and compare actual working hours for processes and workstations.

Production Management

Previously, production control relied on physically checking shop floor work orders. Now, they can access the system directly. Sales inquiries about production progress can now be answered directly using the system.

business

Production progress data enables order analysis to ensure on-time customer delivery or provide early warning of potential delays.

Managementissues

Short-Term Improvement Initiatives

  1. Daily dispatch of open issue reports.

  2. Notification of manufacturing/technical teams.

  3. Sales on-time delivery (OTD) analysis report.

  4. Manufacturing yield analysis report.

  5. Defect analysis report.

  6. Cost and labor/machine hour analysis.

MESBefore and after implementation

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