力山工業股份有限公司

力山工業股份有限公司

Founded in 1973, REXON INDUSTRIAL CORP. is a publicly listed company operating in the mechanical, electrical, and electronics industries. With approximately 1,500 employees and operations in mainland China, REXON focuses on two main product categories: fitness equipment and machine tools. REXON is Taiwan’s largest DIY machine tool manufacturer, exporting primarily to the US and Europe.

Products:

  1. Fitness Equipment: OEM production of elliptical trainers, exercise bikes, treadmills, recumbent bikes, and more.
  2. Machine Tools: Primarily OEM/ODM of electric woodworking machines and power tools, with a growing focus on its own brand.

ManufacturingBottleneck

1.Manual calculation and communication of material needs across plants is labor-intensive.

2.Tracking conforming items within outsourced inventory (including defects) is challenging.

3.Lack of visualized production data hinders informed scheduling decisions.

4.Unsynchronized schedule changes and related documents complicate progress tracking.

5.Lack of production and maintenance traceability hinders progress monitoring.

6.Per-container material issuance creates inventory discrepancies.

7.Inconsistent inbound/outbound flow causes inventory discrepancies.

DigiHua IntelligentSolution Implementation

Optimized scheduling and material planning.

Challenge

多廠區用料和需求量, 由人員計算通知,耗費人力。

Countermeasures

修正系統舊有邏輯規則 (內製規劃原是NOW往後推算→改為用組立需求日往前回推內製派工日);建立多廠區排程和備料邏輯規則,以及內外製分配規則,由APS系統自動規劃運算排程計劃和備料需求。

Multi-plant material management.

Challenge

Countermeasures

以產品製程+客戶等級重新定義交貨週期的模擬天數區別客戶是否為預測。

Improved production progress tracking.

Challenge

Countermeasures

Enhanced material status management.

Challenge

Countermeasures

Digital first-article and patrol inspections; real-time exception alerts; automated report generation.

Challenge

  • 檢驗前須人工查閱QC工程圖,確認檢驗項目與標準,並於紙本進行檢驗紀錄。1位檢驗人員,僅針對1個單位(焊接)巡檢,檢驗執行+紙本記錄,每日花費90分鐘。
  • 紙本檢驗紀錄,登錄至excel統計,每日需花費45分鐘。
  • 檢驗異常時,無通知功能,無法即時反應生產製程問題。
  • 品質問題,分析與資料查找費時。

Countermeasures

  1. 系統提供檢驗項目,縮短人員查找時間,提升效率。2位檢驗人員,可針對4個單位(機加 沖床 焊接塑膠)巡檢,檢驗執行+系統記錄,每日花費60分鐘。
  2. 電子式檢驗紀錄,檢驗查找系統化,無須重複登錄檢驗資料。
  3. 檢驗規範法則判定,超規/違反法則訊息顯示,嚴重則開立異常單,避免不良品後流。
  4. 柏拉圖不良彙整,提高品質問題分析效率。

Streamlined work order dispatch for agile task management.

Challenge

Countermeasures

Real-time production reporting for transparent progress visibility.

Challenge

Countermeasures

Assembly progress and maintenance history tracking.

Challenge

Countermeasures

Path to improvement

ProjectProgram Effectiveness

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